A good number of industrial processes rely on air compressors, a power tool used for creating and moving pressurized air. Air that is under pressure has considerable force, making it useful in powering different kinds of machines. However, just like any other machine, industrial air compressors require regular inspection and maintenance. Industrial air compressor repair and preventive maintenance ensure proper operation, helping to avoid downtime, costly maintenance, achieve lower energy costs, and extend the life of the device.
It is essential to ensure the quality of air coming out of the air compressor before it is used to power various functions. The air filter plays a crucial role in filtering impurities before the air leaves the machine. After operating for a while, the air filter will have impurities, dirt, and other particles. Cleaning and changing this part during regularly helps to avoid expensive industrial air compression repair.
In case oil makes its way into the system, it will compromise the quality of compressed air leaving the machine. Compressed air with degraded quality could end up hurting numerous industrial processes. The oil filters should be checked weekly and replaced during maintenance to ensure the efficient running of the machine.
Whenever the air compressor is running, the different internal metal parts and joints are in constant motion. Lubrication ensures that there is smooth, non-corrosive movement between the metal surfaces that come into contact. By preventing corrosion and tension, the lubricant safeguards against the spread of rust that could erode certain mechanical parts. For regular air compressor maintenance to ensure the health of the device, it should include checking the viscosity of the lubricant. The lubricant should be replaced every three to six months or whenever it loses its thickness.
Proper lubrication of the motor bearings is critical in ensuring the health and performance of the air compressor motor. These tiny balls rub and roll against each other and the encasement that holds them. Without proper lubrication, rust will form on the surface of the bearings, preventing smooth running. In the end, the bearings will become stuck in one place, and the motor will fail. Regular inspection of the bearings helps to establish whether there is proper lubrication for efficient operation.
Other important components to check to avoid frequent and costly air compressor repair are the belts. When the rubber belts have proper tension, they are firm and flexible enough to promote balanced movement between pulleys. However, the rubber is bound to wear down after some time, making it necessary to replace the belts before they lose tension or snap.Industrial air compressor repair would not be complete without inspection and replacement of worn out belts and ensuring they are in good working condition.
Industrial air compressors power heavy-duty machinery by transforming air into a powerful force. For this to happen, numerous internal parts that work hard to deliver clean, quality air that is ready to leave the machine. Clean intake vents make work easier for these internal components since not much dirt and dust reaches the inside of the device. When there are dirt particles and grime in the vents, the machine will have to work harder to deliver quality compressed air. The intake vents should be inspected and cleaned weekly to keep the air coming in as clean as possible.
Check other parts
Check several other parts and things to avoid breakdowns and air compressor repair. These include air dryer performance, amps, oil level, temperatures, vibration, and voltage.
Proper and regular air compressor maintenance will go a long way in helping to keep the machine running efficiently and extend its life. Leaving the job to the experts will ensure quality maintenance services. Fitz Equipment provides dependable industrial equipment services. Call us today to learn more about our services.