Buying an industrial compressor is expensive. It’s a big acquisition for any business. And like all significant investments, it’s essential to look after it to ensure it is worth your while and the financial layout. In this article we are going to address the benefits of regularly changing industrial air compressor filters.
A straightforward way to look after your industrial air compressor is by regularly changing its filter. Air intake filters are installed in air compressors to remove debris that the machine sucks in. This dust and debris will eventually lead to wear and tear of your compressor’s element, valves, filters, oil, and all its moving parts.
So as you can see, by regularly changing your filter, you can prolong the life of your air compressor. If the filter is blocked with debris and not working as it should be, the unclean air filter or oil filter will cause the compressor to run less efficiently. This will lead to increased running costs and a possible need for replacement.
This post looks at why you should change your air filter regularly, the benefits of this maintenance, and when to replace your air filter.
Why Should I Change my Filter Regularly?
All air filter elements have a limited lifespan. The manufacturer will typically recommend a time frame to change the filter, especially if you are after optimal air quality.
Air compressors typically use a coalescing filter, a dry particulate filter, or a combination of both. Coalescing filters pull oil and water droplets from the air. Dry particulate filters trap dust and debris. Both of these methods use removable filter elements to do this.
Industrial air compressor filters can withstand frenetic pressure fluctuations, extreme temperatures, varying airspeeds, corrosive chemicals, and excessive humidity variations – all of these eventually cause degradation of the filter. This is why regularly changing them is vital for your compressor to run optimally.
Suppose you don’t regularly change your filter elements. In that case, you may run into some problems, such as production inefficiencies, damage to system components, poor product quality, an unhealthy work environment, increased downtime, and consumer safety risks.
What are the Benefits of Regularly Changing Industrial Air Compressor Filters?
Now that we understand why it’s essential to change your compressed air filter, look at five benefits to regularly replacing your industrial air compressor filters.
- Operation Safety
Ensuring your filters are cleaned and changed will ensure that all your equipment, workers, and processes downstream from the filter element are protected from any contaminants. A changed filter will result in safe working conditions, better air quality, and high system performance.
- Reduction in Operating Costs
Without proper air filter maintenance, your compressor will be working harder than necessary to provide your process with sufficient airflow. By changing your filter elements regularly, the risk for system difficulties is reduced. That means less machine inefficiency, costly repairs, and downtime. On the inverse, by not checking on your industrial air compressor filters, your compressor will experience high energy usage and decreased service life, and your business will encounter increased operational costs.
- Increase in Productivity
Your air compressor will operate at optimal efficiency when it has a filtered and unobstructed airflow. And when working at optimal efficiency, your facility’s productivity – and, of course, profitability – will increase.
- Protection of Adsorption Dryer Beds
The air filter can help adsorption dryer beds to operate at higher effectiveness. That means, with less oil and debris in the airflow over the beds, they too will perform in the most productive way possible.
- Peace of Mind
With all big machinery, operating at the highest degree of safety and effectiveness is vital. By changing your air filter regularly, you will have peace of mind that this is what is happening. And as a bonus, the work environment will be a cleaner, safer one.
When to Replace Industrial Air Compressor Filters
Generally, the manufacturer will recommend a regularity in which to change your air filter. Although this is a good schedule to keep, there are also some signs to look out for to guide you as to when you should replace your air compressor filter. These include:
- A damaged filter: If you notice that your filter is damaged, corroded, or has a nasty build-up when cleaning them, well, then it’s time to replace the air filter.
- A show of poor performance: If you have cleaned your filters and you still notice poor performance from your air compressor or poor air quality, the filter has presumably reached the time for a replacement.
- Old filters: When last did you replace your industrial air compressor filters? If it has been too long to remember, it’s time for new ones. It may be a good idea to create a regular maintenance schedule to keep you on top of things.
- Constant use: If you use your air compressor for frequent and extended periods, the chances are you will need to change your filters more regularly than other businesses.
- Poor air quality: Is your work environment full of dirt, paint, pollen, and debris? If so, your filters will be working vigorously, and you will likely need more frequent maintenance. And, if you can, try and change your workplace to improve its air quality.
- When quality production is essential: If you work in the food and pharmaceutical production field, the quality of your work needs to be high. This means you will need to check on and change your industrial air compressor filters regularly.
How We Can Help
If you are looking for advice on new industrial equipment that are best for your business or want to know more about changing industrial air compressor filters, servicing of air compressors, and torque converters, contact Fitz Equipment.
With over 50 years of dependable, fast, and friendly service, Fitz Equipment manufactures parts for torque converters and specialty machine parts. Fitz Equipment may have expanded, but one thing hasn’t changed. It is still a family-owned business with a commitment to superior customer service.